2021 | Professional

MUSE Design Awards Gold Winner

ALC Panel CNC Positioning Conveyor Dust-free Cutting System

Entrant Company

CHINA CONSTRUCTION SCIENCE AND INDUSTRY CORPORATION LTD.

Category

Conceptual Design - Industrial

Client's Name

Country / Region

China

During the current prefabricated building construction, a lot of autoclaved aerated concrete (ALC) panels are used for the assembly of internal and external walls. When the ALC panels are delivered, the weight reaches 250-750Kg. They are handled and cut manually at present. Besides, a lot of dust will be generated when cutting the ALC panels, resulting in relatively large work load and hostile dust environment to construction crew. The dust diffusing into the atmosphere will also cause the environmental pollution to a certain degree.





"ALC panel CNC positioning conveyor dust-free cutting system" has been developed for ALC panel cutting. The equipment has made the cutting process mechanized under CNC and dustless, and solved such problems as large work load of workers, low efficiency and environmental pollution caused by a lot of dust during construction.





Functional zones are divided through the comparison of processing technology materials and color blending. While distinguishing the right side and reverse side of the equipment, the user is guided to easily find the working zone. Upon the modular design of equipment functional zone, the user may freely assemble the feeding platform within the length as required, and the equipment handling is also facilitated.





With the wallpanel installing robot, the ALC panels will be laterally fed into the horizontal automatic turnover zone. When the ALC panels are placed flatly, the equipment is capable of automatic positioning of ALC panels in the direction along the width. ALC panels will be automatically fed into the saw cutting equipment. After the operator provides the cutting width, panel thickness and other parameters, the cutting system will automatically adjust the cutting components to the work station. While cutting, the dust removal system will effectively suction and collect the dust from cutting. After cutting, the ALC panels will be horizontally discharged to the laterally placed automatic turnover zone, facilitating the discharge in cooperation with the wallpanel installing robot.

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